Weld on hooks: technical informations

INSPECTION

Inspect hook and its components before each use and periodically as follows:

  • inspect for wear: discard if worn more than 10% of the original dimension at any location

  • inspect for distortion: discard if throat opening is more than 10% of original opening or hook latch does not dose properly

  • inspect for twisting and bending: discard if bent or twisted more than 10° from the plane of unbent hook

  • inspect for cracks and excessive corrosion: discard hooks that display these conditions

  • inspect for proper operation and engagement of hook latch and closure of hook opening; also check hook, nut, and screw for security; replace latch as necessary and correct noted deficiencies before using hook

  • use only original replacement parts

 
WELDING

  • the support wall must be flat, without surface defects, of suitable material (C max 0,40%) and thick enough to guarantee a good support (see table)

  • electrodes must not be wet

  • use electrodes as follow or equivalent

  DIN 8556 DIN 8556 ISO 3581 NFA 81-343 AWS(A5,4)  
  E30 9R-26 W Nr 1.4337 E-29-R26 E-29-R26 E312-16  
             
  • welding surfaces shall be cleaned thoroughly of rust, paint, mil-scale, oil, grease, prior to welding

  • preheat required to 200 -300°C, maintain throughout entire process

  • welding operation shall be carried out continuously

  • welding surfaces shall be air cooled after welding; the join shall not be cooled by water; use non-forced air cooling

  • there shall be no cracks or porosity on the weld after welding is complete

  • make at least two superimposed beads of welding to guarantee correct penetration

  • check that the thickness of the welding bead is adequate for the load to be applied (see table)

  • welding operation shall be carried out by a qualified welder

 
    WLL
[kg]
Support wall
minimun thickness

[mm]
Welding bead
minimun thickness

[mm]
   
    2.000 6 5    
    3.000 7 6    
    5.000 8 8    
    8.000 9 10    
    10.000 9 10